Pumps and Compressors: Operations, Maintenance and Troubleshooting

Pumps and Compressors: Operations, Maintenance and Troubleshooting

COURSE DESCRIPTION

Program Objectives:

By the end of the program, participants will be able to:

  • Describe the operation of centrifugal and positive displacement pumps including pump design aspects, laws, performance comparisons, characteristic curves and performance testing
  • Test rotary pump performance and apply maintenance and troubleshooting techniques accordingly
  • Identify reciprocating pump types and perform reciprocating pump maintenance and troubleshooting
  • Determine centrifugal pump problems and perform centrifugal pump maintenance and troubleshooting
  • Identify compressor types, how they operate, their common problems, and perform troubleshooting techniques
  • Apply the various methods of pump alignments such as visual, straight edge and feeler gauge, rim and face, reverse dial indication, cross dialing and laser alignment
  • Diagnose soft foot conditions, and apply measurement and correction techniques

PARTICIPANT

This program is designed for plant personnel responsible for the installation and maintenance of positive displacement/ centrifugal pumps and compressors, including plant maintenance technicians and mechanical maintenance technicians. It will also be beneficial for professionals managing and supervising personnel involved in the operation and maintenance of pumps and compressors.

COURSE OUTLINE

Pump Operation and Theory

  • Centrifugal pumps
  • Design aspects
  • Pump laws
  • Positive displacement pumps
  • Performance comparisons
  • Special purpose pumps
  • Pump characteristic curves
  • Performance testing

Rotary Pump Maintenance and Troubleshooting

  • Pump performance
  • Pump tests
  • Pump problems
  • Pump maintenance
  • Pump troubleshooting

Reciprocating Pump Maintenance and Troubleshooting

  • Reciprocating pump types
  • Pump problems
  • Pump maintenance
  • Pump troubleshooting

Centrifugal Pump Maintenance and Troubleshooting

  • Pump problems
  • Pump maintenance
  • Pump troubleshooting
  • Pump inspections
Compressor Maintenance and Troubleshooting

  • Rotary screw compressors
  • Rotary vane compressors
  • Lobe type compressors
  • Reciprocating compressors
  • Lubrication
  • Cooling

Pump Alignment Methods

  • Visual
  • Straight edge and feeler gauge
  • Rim and face
  • Reverse dial indication
  • Cross dialing
  • Laser alignment
  • Mathematical alignment formula calculations
  • Graphical solutions

Soft Foot Correction

  • Soft foot definition
  • Effects of soft foot
  • Types of soft foot
  • Measuring soft foot
  • Correcting soft foot
  • Tolerances

TRAINING METHOD

Lecturing, participative discussion, and case study.

INSTRUCTOR TRAINING

 

Dr. Ir. Viktor Malau DEA. / Teams 

Education Background :
  • Doctor, Genie des Materiaux, Ecole Centrale de Lyon, France, France, September 1994 – September 1996
  • Master, Genie des Materiaux, Ecole Centrale de Lyon, France, France, September 1992 – October 1993
  • Undergraduate, Mechanical Engineering, Gadjah Mada University, Indonesia, August 1978 – April 1985

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Catatan :

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