Training Planning and Inventory Control

OBJECTIVES

Provide a clear understanding of the interdependancy between inventory control, service level, production planning and cost control. Provide the necessary techniques and practical solutions to realize optimised stock levels and well balanced production batches.

TARGET GROUP

All staff members and executives in charge of customer service, inventory control, production management or those who are preparing to take these responsibilities in the near future.

Course Outline

Introduction to inventory control

  • Role of stocks as buffer between unequal flows
  • Inventory types
  • Dependent vs independent demand
  • Cost elements of inventory control
  • The optimal order quantity: EOQ

The static order model

  • The principles of the static model
  • The different variables: lead time, revision, rotation, service level
  • The use of ABC-analysis in inventory control
  • The determination of the safety stock, the order level and the maximum

The dynamic order model and forecasting

  • The principles of the dynamic model
  • Forecasting and prediction
  • Review of the decomposition method; trends and seasonal influances
  • Selection of the forecasting method

Strategical inventory control

  • Multi-level inventory control: optimisation of the overall stock level
  • Synchronised coverage
  • Internal Operation of a Computer Based Reordering System: possibilities and restrictions
  • Avoiding bullwhips

Inventory control in a production environment

  • Manufactoring Resource Planning MRP
  • The importance of the bill of material, the routing file and the inventory within the proces of planning
  • Material requirements and inventory control
  • Frozen Period
  • Inventory Control in the Process Industry

 

TRAINING METHOD

  • Group Discussions
  • Group & Individual Exercises
  • Presentations
  • Games
  • Case Studies
  • Role Plays
  • Self-Assessment
  • Action Plan

FACILITIES

  • Certificate, Quality Training Kit (Pencil case: Erase, Bolpoint, Pencil, Tipe X, Stabillo, Flash Disk 8 GB), Bag,.
  • Training Material (HandOut & SoftCopy)
  • Convenient training facilities in stars hotel
  • Lunch and Coffee Breaks
  • Souvenir

Permintaan Brosur penawaran Training ( Harga, Waktu dan Tempat) silahkan Menghubungi kami.

Catatan :

  • Pelatihan ini dapat di-customized sesuai kebutuhan perusahaan Anda bila diselenggarakan dalam bentuk In-House Training. Untuk permintaan In-House Training dengan jenis topik lainya, silahkan mengirimkan ke alamat email yang tercantum di web kami.
  • Request Training. Jika anda membutuhkan informasi pelatihan yang belum tercantum pada website ini, atau anda ingin memberikan usulan materi yang sesuai dengan tingkat kebutuhan perusahaan anda, silahkan mengirimkan ke alamat emailyang tercantum.
  • Bila tidak ada tanggal dan waktu atau yang tercantum sudah kadaluarsa didalam artikel mohon tanyakan kepada kami untuk jadwal terbarunya.
  • Peserta bisa mengajukan Tanggal Pelatihan / Training selain yang tertera pada silabus penawaran.

Lokasi training Pilihan : di Jakarta, Yogyakarta, Bandung, Bali, Lombok, Malang, Balikpapan, Bogor, Batam, Surabaya, Semarang, Solo, Makasar, Banjarmasin, Pontianak, Timor Leste, Singapura, Kuala lumpur .

Warehousing and Inventory Control (Tools Management)

Training Warehousing and Inventory Control (Tools Management)

DESCRIPTION

Warehousing and Inventory Control are important for efficient operation of warehouses. In recent years, computerization has improved the efficiency of the warehouse operations to great extent. At the same time, computerization has not replaced the need for conceptual understanding of warehouse and inventory control. 

OUTLINE

Part 1- Warehouse Management

  1. Warehouse Organization
    • Position of warehouse/stores division in the Organization
    • Delegation of Authority
  2. Requisitions and Replenishment of Materials
    • Replenishment of Stock Items
    • Distribution of MRP
  3. Receipt and Inspection of Materials
    • Receipt of Materials
    • Inspection
  4. Issue of Materials
    • Procedure for Emergency Issues
    • Procedure for materials Issued on Loan Basis
  5. Stocktaking
    • Reason for Higher Physical Balance in the Inventory
    • Rectification of Shortage/Excess
  6. Discrepancies and Their Resolution
    • Processing and Distribution of DR
    • Handling of Materials Under Discrepancy
  7. Control of Tools, Surplus, and Scrap Materials
    • Control Tools
    • Scrap Materials
  8. Storage and Handling Practices of Materials
    • Storage of Motors and Castables
    • Storage of Industrial Gases
  9. Computerization of Warehouse Activities
    • Creating a Database for Transactional Tasks
    • Leading Store-keeping and Inventory Control Packages
  10. Performance Evaluation of Stores Activities
    • Criticism of Stores Division
    • Lessons to be Drawn from Performance Evaluation
  11. ISO Standards and Warehouse Activities
    • Warehouse Activities and Quality Assurance
    • Stores Division Activities in Conformance to ISO 9001
  12. Warehouse Location, Layout, and Facilities Planning
    • Location of Stores
    • Physical Facilities Planning
  13. Warehouse Security, Safety, and Maintenance
    • Security
    • Safe Working Area

Part 2- Inventory Control

  1. Inventory Classification and Strategies
    • In-Process Inventories
    • Strategic Considerations in the Control of Finished Goods Inventory
  2. Codification
    • Methods of Codification
    • Elements of a Good Codification System
  3. Standardization
    • Situations where Standardization is Not Preferred
    • Standardization Program
  4. Inventory Control Model
    • Elements of Inventory Control Model
    • Dynamic Nature of the Inventory Control Model
  5. Inventory Control Techniques
    • ABC Analysis
    • Classification of items for Strategic Review
  6. Effective Management of Spare Parts
    • Factors Influencing the Stock of Spare parts
    • Steps for Management of Spare Parts
  7. Valuation of Inventory
    • Importance of Valuation Inventory
    • Valuation of Materials Issues

TRAINING METHODE

Presentation

Discussion

Case Study

Evaluation 

FACILITY

Training Kit

Handout

Certificate

Lunch + 2 X Coffee Break

Souvenir

Pickup Participant 

Permintaan Brosur penawaran Training ( Harga, Waktu dan Tempat) silahkan Menghubungi kami.

Catatan :

  • Pelatihan ini dapat di-customized sesuai kebutuhan perusahaan Anda bila diselenggarakan dalam bentuk In-House Training. Untuk permintaan In-House Training dengan jenis topik lainya, silahkan mengirimkan ke alamat email yang tercantum di web kami.
  • Request Training. Jika anda membutuhkan informasi pelatihan yang belum tercantum pada website ini, atau anda ingin memberikan usulan materi yang sesuai dengan tingkat kebutuhan perusahaan anda, silahkan mengirimkan ke alamat emailyang tercantum.
  • Bila tidak ada tanggal dan waktu atau yang tercantum sudah kadaluarsa didalam artikel mohon tanyakan kepada kami untuk jadwal terbarunya.